Voice to Skull Defensive Helmet

Product OverviewThis engineering specification outlines a dual-variant electromagnetic shielding headwear system designed to deliver high-attenuation protection across two distinct form factors. Both variants integrate aesthetic coloration and surface texturing directly into the core material manufacturing process to maximize efficiency.1. Soft Type (Toque Configuration)Primary Substrate: Lightweight 100% polyester jersey knit outer panel paired with a breathable polyester mesh comfort base layer.Shielding Mechanism: Single-pass interlining made of high-attenuation woven Nickel-Copper ripstop fabric.Attenuation Rating: Delivers 30 dB to 40 dB of shielding performance across a 10MHz to 6GHz frequency range.Retention System: Self-securing elastic friction fit designed as a one-size-fits-all stretch profile.Total Component Weight: Ultra-lightweight construction totaling approximately 65 grams.Visual Aesthetics: Deep Cobalt Blue textile knit exterior with an exposed metallic silver interior shielding liner.2. Solid Type (Helmet Configuration)Primary Substrate: Thin-wall (1.57 mm starting gauge) vacuum-formed High-Impact Polystyrene (HIPS) rigid shell.Shielding Mechanism: Internal, spray-applied conductive carbon/graphite attenuation lining.Attenuation Rating: Delivers 35 dB to 45 dB of shielding performance across a 10MHz to 12GHz frequency range.Retention System: Dual-slotted anchor points on the temporal brim supporting adjustable hook-and-lock Velcro or standard snap-fit buckles.Manufacturing & Finish: Post-form automated 3-axis CNC perimeter edge routing with a Mold-Tech MT-11010 fine-matte bead blast texture pressed via tooling plates.Total Component Weight: Mass optimized down to approximately 165 grams through thin-gauge vacuum forming.Visual Aesthetics: Matte or gloss Cobalt Blue plastic exterior paired with an exposed dark charcoal/black interior shielding layer.